Abstract
The error characteristics of the twin-cantilever sensor for measuring external diameter of tensile test piece were discussed. By using of beam bending theory and strain electric measurement theory, the origins of the errors of the twin-cantilever measuring system were analyzed, and a synthetic error formula of the system was established, which contains four components, the contact offset error, the tilt error, the Abbe error and the implicated error. A experimental system was designed, and the calibration and measurement experiments were carried out. The synthetic error formula was used to analyze the errors of the experimental system, and the error control method, including a set of error correction formula, was discussed. The analytical result shows that the resolution of the experimental system is smaller than 0.0002mm; through error correction, the absolute error limit of the experimental system can be determined as ±0.001mm.
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