Environmental Impact Assessment of the Dismantled Battery: Case Study of a Power Lead–Acid Battery Factory in China

Abstract

With the increase in battery usage and the decommissioning of waste power batteries (WPBs), WPB treatment has become increasingly important. However, there is little knowledge of systems and norms regarding the performance of WPB dismantling treatments, although such facilities and factories are being built across the globe. In this paper, environmental performance is investigated quantitively using life cycle assessment (LCA) methodology for a dismantled WPB manufacturing process in Tongliao city of Inner Mongolia Province, China. The functional unit was selected to be one metric ton of processed WPB, and the average data of 2021 were used. The results indicated that WPB dismantling treatments are generally sustainable in their environmental impacts, because the life cycle environmental effects can be neutralized by the substitution of virgin products with recycled counterparts. Of all the processes of dismantlement, Crude Lead Making, Refining, and Preliminary Desulfurization, were the top three contributors to the total environmental burden. The results of the sensitivity analysis showed that increasing photovoltaic power, wind power, and natural gas usage may significantly reduce the burden on the environment. On the basis of our findings, some suggestions are put forward for a policy to promote environmental green growth of WPB treatment. Although this paper is aimed at the power lead–acid battery, the research method is also of significance for the power lithium-ion battery, and we will conduct relevant research on the disassembly process of the power lithium-ion battery in the future.