Abstract

Abstract Applications of nanoscale zero-valent iron (nZVI) in wastewater treatment demand fast and complete separation of nZVI for its reuse and to ensure high-quality effluent. Gravity settling is a promising candidate for nZVI separation due to its low capital and operational cost. Herein, we report polyacrylamide-enhanced separation of nZVI under quiescent and dynamic conditions. A considerable fraction (20–60 mg/L) of bare nZVI remained in supernatant as stable colloids, even with extended settling time of 3 h and very low overflow rate (0.1 m3/m2 h). The addition of low dose PAM (⩽10 mg/g-nZVI) increased the settling efficiency of nZVI by nearly 5 times and improved the effluent quality as well. The colloidal iron in the supernatant was reduced to less than 5 mg/L; the mean hydrodynamic size of nZVI increased by nearly 60 times, from 7.6 μm to 474 μm, as measured by optical microscope and particle size analyzer. Low dosage (⩽10 mg-PAM/g-nZVI) of PAM reduced the surface charge (zeta potential) of nZVI while overdosing PAM (⩾50 mg-PAM/g-nZVI) may recharge and re-stabilize the iron nanoparticles. No inhibition effect of PAM on nZVI reactivity was observed, likely due to its low surface coverage. The study demonstrates a reliable and cost-effective solution for nZVI separation and also proves that nZVI is fully compatible with conventional wastewater treatment processes.

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