Energy conservation and emission reduction of a new pulp mill by improving production processes

Abstract

A new method of recycling cooking with pulping wastewater was developed to save energy and reduce carbon dioxide emissions in a pulp mill, which used bio-fuel of eucalyptus instead of coal and oil, and reduced the steps of black liquor combustion and lime regeneration in the traditional pulp mill to reduce carbon dioxide emission. As results, the bio-fuel consumption and CO2 emission are 2.04 × 104 MJ (1.2 tons of eucalyptus) and 2.2 tons for per ton of pulp. It reduces 28.23% of fuel energy consumption and 14.06% of CO2 emission comparison with that by the traditional pulp mill. In addition, while using the generated lignin as part of bio-fuel, the product value-added is 765.88 RMB for per ton of pulp, being 23.72% lower than that of 1004.08 RMB by the traditional pulp mill. Therefore, this study demonstrates the advance and feasibility of using only bio-fuel for a new pulp mill with a new method of recycling cooking, and will promote the technological revolution of cleaner production in the pulp and paper industry.