Emission control systems: Conserve Engineering Co. Laguna Beach, Calif.

Abstract

The United States Department of Energy (DOE) sponsored a series pilot-scale plasma incineration tests of simulated mixed wastes at the MSE Technology Applications, Inc. technology development test facility in Butte, MT. One of the objectives of the test series was to assess the ability of an electrically heated afterburner to destroy organic compounds that may be present in the off-gases resulting from plasma incineration of mixed wastes. The anticipated benefit of an electrically heated afterburner was to decrease total off-gas volume by 50% or more, relative to fossil fuel-fired afterburners. For the present test series, feeds of interest to the DOE Mixed Waste Focus Area (MWFA) were processed in a plasma centrifugal furnace while metering selected organic compounds upstream of the electrically heated afterburner. The plasma furnace was equipped with a transferred-mode torch and was operated under oxidizing conditions (10–15% oxygen at the stack). Feeds consisted of various mixtures of soil, plastics, Portland cement, silicate fines, diesel fuel, and scrap metals. Benzene, chloroform, and 1,1,1-trichloroethane were selected for injection as simulates of organics likely to be present in DOE mixed wastes, and because of their relative rankings on the US Environmental Protection Agency (EPA) thermal stability index. The organic compounds were injected into the off-gas system at a nominal concentration of 2000 ppmv. The afterburner outlet gas stream was periodically sampled, and analyzed by gas chromatography/mass spectrometry. For the electrically heated afterburner, at operating temperatures of 1800–1980°F (982–1082°C), organic compound destruction and removal efficiencies (DREs) for benzene, chloroform, and 1,1,1-trichloroethane were found to be >99.99%. The electrically heated afterburner was also operated at temperatures well below the design operating temperature, in order to assess the sensitivity of the afterburner to temperature swings. At 1300–1320°F (704–716°C) DREs for benzene and 1,1,1-trichloroethane were still >99.99%, while the DRE for chloroform was slightly degraded to 99.977%. At 820–850°F (438–454°C) the DRE for 1,1,1-trichloroethane remained >99.99%, while the DREs for benzene and chloroform were substantially degraded, in the order expected from the EPA thermal stability index. For comparison, analogous tests were performed using a conventional natural gas fired afterburner, with similar results. The natural gas fired afterburner yielded DREs greater than 99.99% for 1,1,1-trichloroethane, chloroform, and benzene, when operated at 1600–1820°F (871–993°C) and ∼1350°F (∼732°C). Similarly to the electrically heated afterburner, at ∼850°F (∼454°C) DREs were substantially degraded for chloroform and benzene. At normal operating temperatures both the electrically heated afterburner and the natural gas fired afterburner gave acceptable DREs (>99.99%), for the three injected organic compounds. DREs remained acceptable for both units even when operated at substantially reduced temperatures.