ELECTRODE WIRE FEEDER FOR MIG/MAG AND TIG WELDING PROCESSES

Abstract

The electrode wire feeding mechanisms of welding machines are designed to transport the electrode wire from the spool to the welding zone at a constant, predetermined speed or at a speed that varies according to a given law. One of the most promising areas for improving arc welding and surfacing equipment is to control the transfer of electrode metal by pulsing the electrode wire. Therefore, the feeding mechanisms of welding machines must ensure compliance with the conditions of continuous feeding at a constant speed or pulsed feeding with an intermittent movement. The problem of forming pulses with the required parameters can be solved by feeding mechanisms with a vibration drive. The main advantage of such a technical solution is the ability to produce pulsed motion with controllable frequency and amplitude parameters. Due to the high resolution of movement and high dynamic properties in transient motion modes, vibration-driven feeding mechanisms are able to provide high accuracy of bar material feeding into the working area of technological equipment. The principle of operation of such a mechanism is based on the transformation of spatial vibrations into linear displacements. The analytical dependencies obtained in this work allow us to determine the parameters of electrode wire movement by the vibratory feeding mechanism. The proposed technical solution makes it possible to provide different movements of the wire along its axis, and changing the pulsation mode is made possible by adjusting the oscillation frequency of the drive.