Electrochemical Synthesis of Nanomaterials in Molten Salts

Abstract

Listen

Translate article

For the first time by electrochemical synthesis from NaCl-KCl-NaF-GdF3-KBF4 melt at temperature 1023 K and with utilization of molybdenum cathode the gadolinium hexaboride nanotubes were synthesized. Most likely GdB6 nanotubes formation is ruled by intercalation mechanism. Gadolinium hexaboride lattice is the framework of boron atom octahedrons, in gaps of which the gadolinium atoms are situated. These gaps are spacious enough to host the metal atoms without deformation and even with reserve of vacant space. Electrochemical synthesis of GdB6 occurs at potentials negative enough for alkali metal cations electroreduction. So alkali metal cations intercalate into the emptiness of hexaboride lattice where cations are reduce in situ. The metal atoms have larger radius than its cations so they provoke mechanical strain. At the certain value of the strain GdB6 splits with nanotubes formation. Nanoneedles of TaO with tetragonal crystal lattice were obtained by electrolysis of CsCl melt, containing monooxofluoride complexes of tantalum. It was determined the correlation between the redox potential of molten system, temperature and stability of tantalum monoxide. Multi-layered tantalum boride structures were produced via electrolysis in the NaCl-KCl-NaF-K2TaF7-KBF4 melt. The overall thickness of the layers, synthesized under direct current regime, was 30-50 μm, and they consisted of numerous fine layers (nanolayers). A new generation of highly active and stable catalytic nanostructured coatings for the water-gas shift reaction by high temperature electrochemical synthesis in molten salts has been developed. The steady-state reaction rates for the Mo2C/Mo coatings were higher than those for the bulk Mo2C and commercial Cu/ZnO/Al2O3 catalysts over in the temperature range explored. The catalytic activity is enhanced by at three orders of magnitude comparing to that of the pure Mo2C phase. The methanation reaction was completely suppressed in the whole temperature range studied on the Mo2C/Mo systems. The catalytic activity remained constant during 5000 hours on-stream. The coatings were also stable during the thermal cycling, while the activity of commercial catalysts tends to decrease with time. A novel microstructured reactor/heat-exchanger containing eight sections with a cross-section of 10 mm x 10 mm and a length of 100 mm has been designed and constructed. Each section of the reactor contains flat, perforated Mo plates and Mo wires with a diameter of 250 mm and a length of 100 mm coated with a porous Mo2C layer. Nanoneedles of silicon were obtained in chloride-fluoride melts containing K2SiF6 by potentiostatic electrolysis which accompanied by reaction of disproportionation.