Abstract
Developed in the early 1900's, the “Haber-Bosch” synthesis is the dominant NH3 synthesis process. Parallel to catalyst optimization, current research efforts are also focused on the investigation of new methods for ammonia synthesis, including the electrochemical synthesis with the use of solid electrolyte cells. Since the first report on Solid State Ammonia Synthesis (SSAS), more than 30 solid electrolyte materials were tested and at least 15 catalysts were used as working electrodes. Thus far, the highest rate of ammonia formation reported is 1.13×10−8 mol s−1 cm−2, obtained at 80°C with a Nafion solid electrolyte and a mixed oxide, SmFe0.7Cu0.1Ni0.2O3, cathode. At high temperatures (>500oC) the maximum rate was 9.5*10-9 mol s−1 cm−2 using Ce0.8Y0.2O2-δ -[Ca3(PO4)2 -K3PO4] as electrolyte and Ag-Pd as cathode. In this paper, the advantages and the disadvantages of SSAS vs the conventional process and the requirements that must be met in order to promote the electrochemical process into an industrial level, are discussed.
Highlights
In September 2013, 100 years were completed since the first industrial reactor for ammonia synthesis was put in operation
With the fertilizer industry being by far its primary user, currently, the worldwide production of ammonia is over 100 million tons per year (Amar et al, 2011a)
If only thermodynamics is taken into account, it would be preferable to operate at room temperature at which the predicted conversion would be higher than 90% at atmospheric pressure
Summary
Current research efforts are focused on the investigation of new methods for ammonia synthesis, including the electrochemical synthesis with the use of solid electrolyte cells. Since the first report on Solid State Ammonia Synthesis (SSAS), more than 30 solid electrolyte materials were tested and at least 15 catalysts were used as working electrodes. The highest rate of ammonia formation reported is 1.13 × 10-8 mol s-1 cm-2, obtained at 80°C with a Nafion solid electrolyte and a mixed oxide, SmFe0.7Cu0.1Ni0.2O3, cathode. At high temperatures (>500°C), the maximum rate was 9.5 × 10−9 mol s-1 cm-2 using Ce0.8Y0.2O2-δ–[Ca3(PO4)2–K3PO4] as electrolyte and Ag–Pd as cathode. The advantages and the disadvantages of SSAS vs the conventional process and the requirements that must be met in order to promote the electrochemical process into an industrial level are discussed
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