Abstract

A gradient three-layer Al-Mo coating was deposited on steel using magnetron sputtering method. The corrosion properties of the coating were studied in 3.5 wt.% NaCl solution using electrochemical techniques, whereas the hydrogen-induced cracking (HIC) resistance was examined by constant-load tests using notched tensile specimens. These results were compared with conventional electroplated cadmium-coated steel. The results show that the gradient Al-Mo coating exhibits better corrosion and HIC resistance when compared to electroplated cadmium. This was due to the excellent corrosion resistance of the bottom aluminum-rich layer, while the top Mo-rich layer provided good lubrication properties.

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