Abstract
This study presents a tool integrating PDCA Deming cycle and Design for Six Sigma principles to aid component development (especially dedicated for innovative projects). Designed for universal use across APQP (Advanced Product Quality Planning) phases, the tool guides through five key stages: Identify, Define, Design, Optimize, and Validate. Each stage involves specific actions and approvals, ensuring thorough development and risk assessment. Notably, the tool accommodates changing product requirements and validation challenges, allowing for adjustments without project delays. Its adaptability within the APQP framework is crucial for complex product development. The implementation at Tenneco demonstrates its effectiveness in structuring and overseeing development processes and improving project outcomes. Future analyses will delve into its impact and guide further research.
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