Abstract

With an attempt to economically and efficiently improve the water resistance of defatted soya bean flour (DSF)-based wood adhesives, DSF was subjected to thermal treatment at various temperatures (65°C, 80°C, 95°C, 110°C and 125°C) for 30 min. The effects of thermal treatment temperature onto the chemical structure, crystalline degree, water-insoluble content and acetaldehyde value of the thermally treated DSF (T-DSF) were investigated. The thermal stabilities and bonding properties of soya bean adhesives prepared from T-DSF and cross-linker epichlorohydrin-modified polyamide (EMPA) were also investigated. Test results indicated that both the water-insoluble content and the acetaldehyde value of T-DSF increased after thermal treatment, reaching the highest values of 27.28% and 26.81 mg g−1, respectively. All plywood bonded with the T-DSF-based adhesive withstood a 28 h boiling–dry–boiling accelerated ageing treatment, while plywood bonded with the DSF-based adhesive delaminated after 4 h of water boiling, demonstrating the significantly improved water resistance of the T-DSF-based adhesives. Related analyses also confirmed that this improvement was due to: (i) the formation of insoluble cross-linked structures of T-DSF resulting from protein–protein self-cross-linking reactions and the protein–carbohydrate Maillard reaction and (ii) increased cross-linking efficiency between T-DSF and cross-linker EMPA owing to more T-DSF-reactive groups being released after thermal treatment.

Highlights

  • Formaldehyde-based adhesives are widely used in the timber industry [1]

  • No new absorption peak was detected for all T-defatted soya bean flour (DSF) samples treated at various temperatures, indicating no apparent change in the chemical composition after thermal treatment of DSF

  • After thermal treatment at 80°C (T-DSF-80), the α-helix structure content decreased to 14.6%, while the β-sheet and unordered structure contents increased to 19.9% and 60.5%, respectively

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Summary

Introduction

Formaldehyde-based adhesives are widely used in the timber industry [1]. These adhesives are mainly derived from non-renewable petroleum resources. Is considered a hazardous air pollutant, volatile organic compound and reasonably anticipated human 2 carcinogen. There is an urgent need to develop environmentally safe wood adhesives employing renewable and sustainable resources. Vegetable protein is considered a very promising raw material for preparing wood adhesives [2,3]

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