Abstract

In this research the effects of surface quality and loading history on fatigue behavior of CO2 laser-machined poly(methyl methacrylate) are investigated. It is found that polishing of laser-machined surfaces can enhance the tensile strength up to 5% while significantly elongating the fatigue life of specimens. Microscopic observations reveal that defects on lateral laser machined surface and heat affected zone lead to a reduction of fatigue life by a factor of ten compared to samples with polished lateral surfaces. In the second part of this research it is observed that the loading sequence has a definite effect on the remaining life of poly(methyl methacrylate). Finally the ability of several cumulative damage formulations for modeling the fatigue life in multi-stage loading is evaluated, out of which Manson–Halford and Otani–Song models outperformed the others.

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