Effects of residual stresses and compressive mean stresses on the fatigue strength of longitudinal fillet-welded gussets

Abstract

AbstractResults from fatigue testing of small-scale specimens are widely used to study residual stress effects on fatigue of welded structures. It was observed from a literature that welding distortion may cover residual stress effects due to high-bending stresses from clamping. Here, presented are fatigue test results and results from residual stress measurements from welded longitudinal stiffeners in different residual stress conditions. The axial welding distortion was corrected for all samples by straightening reducing effects from clamping and making residual stress effects visible. It was found that the fatigue strength depends strongly on the stabilized residual stresses, especially at high numbers of load cycles. It could be shown that residual stresses at the weld toe either were far below the yield strength or were degraded mainly at the first load cycle but still have major effects. This was investigated at two stress ratios of R = −1 and R = −3.