Abstract
Herein, NiCrP amorphous alloy coatings were prepared on copper substrates by electrodeposition. The aim of this paper is to replace Cr6+ with Cr3+ to prepare NiCrP amorphous alloy coating, which can reduce environmental pollution. By studying the influence of pH, temperature (T), current density (DK), and CrCl3 concentration on the structure, surface morphology, composition, and corrosion resistance of the alloy coatings, the optimum bath formulation and process parameters were determined as follows: 25 g·L−1 NiSO4·6H2O, 100 g·L−1 CrCl3·6H2O, 20 g·L−1 NaH2PO2·H2O, 80 g·L−1 Na3C6H5O7·2H2O (sodium citrate), 40 g·L−1 H3BO3, 50 g·L−1 NH4Cl, 1 g·L−1 KF, 5 g·L−1 C7H5O3NS (saccharin), 0.05 g·L−1 C12H25SO4Na (sodium dodecyl sulfate), and 40 mL·L−1 HCOOH and T: 30 °C, DK: 15 A·dm−2, and pH: 3.5, respectively. NiCrP amorphous alloy coatings with high corrosion resistance were prepared under the abovementioned conditions. The crystal cells of the coating surface are uniform and fine. The corrosion resistance of the NiCrP amorphous alloy coatings was characterized by polarization curves, electrochemical impedance spectroscopy, and an immersion corrosion test and compared with that of the NiP amorphous alloy coating. The results show that Ni91.9P8.1 and Ni83.5Cr8.3P8.2 corrosion potential and corrosion current density are −0.68, −0.44 V, and 36, 7 μA·cm−2 in 3.5 wt.% NaCl, respectively. With Ni91.9P8.1 and Ni83.5Cr8.3P8.2, the maximum weight loss is 61.67 and 15.42 mg·dm−2 in a 1 mol·L−1 HCl, respectively. The corrosion resistance of the NiCrP amorphous alloy coatings in 3.5 wt.% NaCl and 1 mol·L−1 HCl solutions is better than that of the NiP alloy coating.
Highlights
NiP binary alloys have been widely investigated by the scientific community because of their excellent properties, such as high abrasion resistance, high corrosion resistance, high hardness, and high electrical conductivity [1]
The NiCrP and NiP amorphous alloy coatings were immersed in the 1 mol·L−1 HCl solution
Summary
NiP binary alloys have been widely investigated by the scientific community because of their excellent properties, such as high abrasion resistance, high corrosion resistance, high hardness, and high electrical conductivity [1]. Cr coatings have high hardness, good wear resistance, and decorative properties [2] and are widely used as decorative and functional coatings [3,4]. A Cr6+ -containing plating solution was used, and the resulting coating possessed excellent abrasion and corrosion resistance. Because Cr6+ pollutes the environment, the Cr coating is generally obtained using a Cr3+ -containing plating solution [5,6]. The Cr3+ -electroplating technology shows problems such as difficulty in thickening the coating. It can only be used to obtain decorative coatings
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