Effects of electrode/electrolyte materials on heavy-metal removal in industrial wastewater with flow capacitive deionization method

Abstract

The expansion of industrial facilities poses a significant environmental risk due to the generation of extensive wastewater containing complex components that effluent human health. Flow-electrode Capacitive Deionization (FCDI) technology has emerged as a promising solution for wastewater treatment due to its unlimited adsorption capacity and continuous long-term operations compared to conventional systems. This study investigates the efficiency of the FCDI system in purifying industrial wastewater by extracting complex heavy metal ions, intending to achieve complete recycling and zero discharge. Different electrolyte/electrode materials were investigated to achieve high removal efficiency, including electrolytes such as sodium chloride (NaCl) and sodium sulfate (Na2SO4), and electrodes such as active carbon (AC) and C65 carbon black (C65 CB) used in lithium-ion batteries. We found that the innovative combination of Na2SO4 electrolyte with 0.1 g of C65 CB exhibited an exceptional salt removal efficiency of 90 %, surpassing NaCl electrolyte which showed 68 % efficiency. Additionally, we observed higher adsorption with C65 CB slurry compared to AC when using Na2SO4 electrolyte. To deepen our insights, Molecular Dynamics (MD) simulations were conducted to explore heavy metal ions interactions with electrode/electrolyte and membrane materials under an electric field. The results indicated that Ni2+ ions had the highest passage rate of 80 % across the membrane, followed by Cr2+, Cu2+, and Zn2+. Furthermore, superior adsorption of Ni2+ ions onto the C65 CB electrode was noted, contributing to enhanced charge transfer and overall conductivity. Furthermore, we evaluated the economic and environmental implications associated with implementing the FCDI system in practical. This study presents a novel approach by using C65 carbon black (CB) with Na2SO4 as the electrolyte, indicating high adsorption efficiency at low carbon loading electrode. This combination offers a cost-effective and sustainable solution for improving complex heavy metal ion removal in FCDI systems. Overall, our study’s findings significantly contribute to offering crucial insights into optimizing FCDI technology for efficient heavy metal ions removal in industrial wastewater treatment using lithium-ion battery anode/cathode electrode material.