Effects of cooling rate in homogenization on microstructure, hot deformation resistance and subsequent age-hardening behavior of an Al–Mg–Si alloy

Abstract

In this paper, the microstructure evolution in an Al–Mg–Si alloy during the soaking and cooling of homogenization was investigated. Moreover, the effects of the cooling rate on the hot deformation and subsequent age-hardening behavior were studied. During the soaking, the eutectic Mg2Si is dissolved, the solute segregation is eliminated, and the Fe-bearing phase is refined. During subsequent cooling, no precipitate is formed in the water-quenched sample, while β'' and β-Mg2Si are the predominant phases formed in the air- and furnace-quenched samples, respectively. The experiments agree with the simulated continuous cooling transformation (CCT) curves. The cooling rate in homogenization has a significant effect on the flow stress when the compression is performed at 450 °C. The air-quenched sample exhibits the highest flow stress due to the formation of nanoscale β-Mg2Si particles. The effect of the cooling rate diminishes as the compression temperature increases. At a compression temperature of 500 °C, the water-quenched sample exhibits a slightly higher flow stress due to the precipitation of micrometer-scale β-Mg2Si particles and the Mg and Si solutes retained in the matrix. The compressed samples have nearly similar thermal effects and peak aging hardness increments after compression at 500 °C, indicating that the age-hardening potential of the alloys is equivalent. The same types of precipitates are formed in all compressed samples at peak aging, including the GP zone, β'', β′ and B′, where β'' is the main strengthening phase. The relationship between the precipitation behavior and the increments of hardness, electrical conductivity (EC) was analyzed.