Abstract
AbstractThis study compares the fatigue crack growth (FCG) behavior of Ti6Al4V parts fabricated by laser powder bed melting (LPBF) with four build directions (0°, 30°, 60°, and 90°) and two heat treatments and analyzed the effect of build direction and microstructure on FCG. The results show that the build direction has a significant effect on the FCG rate. Particularly, specimens with 90° build direction have the best FCG resistance while the 0° specimens have the worst. Furthermore, the fragile deposition layer boundary is the main cause of the crack deflection. The microstructure shows that the columnar β grains have less effect on FCG. The increase in resistance to FCG after heat treatment is attributed to the lath‐like α grains consuming the energy for FCG. As compared to needle‐like α′ grains, the lath‐like α grains are more likely to initiate intergranular fracture and secondary cracking, leading to rugged crack tip paths.
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