Abstract

TiFe alloy can store hydrogen at room temperature and low hydrogen pressure, and its theoretical hydrogen storage capacity is up to 1.8 wt%. However, TiFe alloy needs to be activated at high pressure (5 MPa hydrogen) and high temperature (673–723 K), which limits the practical application of TiFe alloy. The as-cast Ti 21.7 Y 0.3 Fe 16 Mn 3 Cr alloy was milled for 0, 0.5, 0.75, 1, and 3 h to study the effects of ball milling on phase structures and hydrogen storage performances. Emphasis was focused on the activation process of as-milled alloys at different temperatures, including the activation process at 483, 443, and 403 K. The results show that the alloys were consisted of TiFe phase, and [Fe, Cr] solid solution. The nanocrystalline boundary produced by milling and the phase boundary provided by the second phase provide a large number of channels for hydrogen diffusion and promote the improvement of hydrogen storage performances. The time required for activation process of as-milled alloys was significantly reduced, and the activation time of as-milled (0.75 h) was only 4 min, and its enthalpy variation for hydrogen absorption and desorption was 22.943 and 26.215 kJ mol −1 H 2 , respectively. • The phase composition and micro-structure of the milled Ti 21.7 Y 0.3 Fe 16 Mn 3 Cr alloy were studied. • Nanocrystalline boundary produced by milling provides many channels for hydrogen diffusion. • Ball milling improves the activation process of the alloy and shortens the activation time. • The optimum milling time of the alloy is 45 min, and its activation time is shortened to 4 min.

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