Abstract

A novel organic-inorganic hybrid containing allyl benzoxazine and polyhedral oligomeric silsesquioxane (POSS) was synthesized by the thiol-ene (click) reaction. The benzoxazine (BOZ)-containing POSS (SPOSS-BOZ) copolymerized with benzoxazine/epoxy resin was used to prepare composites of SPOSS-PBZ-E nanocomposites(NPs). The polymerization behavior was monitored by FTIR and non-isothermal differential scanning calorimetry (DSC), which showed that the composites had completely cured with multiple polymerization mechanisms according to the oxazine ring-opening and epoxy resin (EP) polymerization. The thermal properties of the organic–inorganic polybenzoxazine (PBZ) nanocomposites were analyzed by DSC and thermogravimetric analysis (TGA). Furthermore, the X-ray diffraction analysis and the scanning electron microscopy (SEM) micrographs of the SPOSS-PBZ-E nanocomposites indicated that SPOSS was chemically incorporated into the hybrid nanocomposites in the size range of 80–200 nm. The flame retardancy of the benzoxazine epoxy resin composites was investigated by limiting oxygen index (LOI), UL 94 vertical burn test, and cone calorimeter tests. When the amount of SPOSS reached 10% or more, the vertical burning rating of the curing system arrived at V-1, and when the SPOSS-BOZ content reached 20 wt %, the thermal stability and flame retardancy of the material were both improved. Moreover, in the cone calorimeter testing, the addition of SPOSS-BOZ hindered the decomposition of the composites and led to a reduction in the peak heat release rate (pHRR), the average heat release rate (aHRR), and the total heat release (THR) values by about 20%, 25%, and 25%, respectively. The morphologies of the chars were also studied by SEM and energy dispersive X-ray spectroscopy (EDX), and the flame-retardant mechanism of POSS was mainly a condensed-phase flame retardant. The ceramic layer was formed by the enrichment of silicon on the char surface. When there are enough POSS nanoparticles, it can effectively protect the combustion of internal polymers.

Highlights

  • Benzoxazine has a stable aromatic ring structure and can be cross-linked under certain conditions to form a structure such as a phenolic resin. [1]

  • The curing process of SPOSS/polybenzoxazine/epoxy has multiple polymerization mechanisms according to the oxazine ring-opening and epoxy resin (EP) polymerization, which was characterized by Fourier-transform infrared (FTIR), and showed

  • The curing process of SPOSS/polybenzoxazine/epoxy has multiple polymerization mechanisms according to the oxazine ring-opening and epoxy resin (EP) polymerization, which was characterized by FTIR, and showed that the phenolic hydroxyl group was formed after the ring opening of the oxazine ring, which promotes the ring-opening polymerization of epoxy

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Summary

Introduction

Benzoxazine has a stable aromatic ring structure and can be cross-linked under certain conditions to form a structure such as a phenolic resin. [1]. The incorporation of POSS into benzoxazine monomers can improve the thermal, mechanical [13,14,15,16], and other unique properties [17,18] of polybenzoxazine (PBZ) resins It consists of an inorganic siloxane group as the inner core and the organic groups as an outer layer; both organic components and inorganic POSS can display enhanced performance capability compared with that of their non-hybrid polymeric materials [19,20]. Lee Y J et al [24] synthesized vinyl-terminated benzoxazine together with amine-containing POSS, formaldehyde, and phenol in THF solution at 90 ◦ C to obtain POSS-BOZ These synthetic steps are complicated and are performed under very harsh conditions, especially in the case of platinum as the catalyst, which requires a water-free environment. Paraformaldehyde was obtained from the Tianjin Fuchen Chemical Reagent Factory (AR, Tianjin, China). of Phenol was obtained Benzoxazine from the Beijing

Preparation the Nanocomposites
Preparation of the Composites SPOSS-PBZ-E
Measurements and Characterization
Results and Discussion
X-Ray Diffraction Analysis
Scanning
Thermal Properties of the SPOSS-PBZ-E Nanocomposites
Flame Retardancies of SPOSS-PBZ-E
Cone Calorimeter Analysis
Conclusions
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