Abstract

The possibilities of upgrading some refractory properties of Alkaleri Clay (Alumino-silicates), found in Alkaleri Village, Bauchi State, Nigeria, by blending with tin tailings for the production of fireclay refractory bricks were investigated. Refractory properties such as: linear shrinkage, apparent porosity, bulk density, cold crushing strength and thermal shock resistance were tested with percentage additions of tin tailings from 5 - 30 wt% in the blend. The test was conducted using the standard test techniques in each case. The results were compared with standard refractory properties for fire clay bricks. Cold crushing strength, bulk density, refractoriness and thermal shock resistance of the bricks made from the blend clay increased, as the percentages of tin tailings increased. The Linear shrinkage and apparent porosity decreased as the percentages of tin tailings addition increased. All the values obtained from the blends are within the recommended values for dense fireclay bricks. Hence, dense fireclay can be produced from this blended.

Highlights

  • Refractories are considered as inorganic materials, mainly of mixtures of oxides, obtained for naturally occurring minerals, which are capable of withstanding very high temperature condition, without any undue deformation, softening, change in composition, they include silica,magnetite, chrome, carbon, dolomite, alumino-silicates [1,2]

  • The possibilities of upgrading some refractory properties of Alkaleri Clay (Alumino-silicates), found in Alkaleri Village, Bauchi State, Nigeria, by blending with tin tailings for the production of fireclay refractory bricks were investigated. Refractory properties such as: linear shrinkage, apparent porosity, bulk density, cold crushing strength and thermal shock resistance were tested with percentage additions of tin tailings from 5 - 30 wt% in the blend

  • The fired bricks were tested for linear shrinkage, apparent porosity, bulk density, cold crushing strength and thermal shock resistance according to the recommended standard

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Summary

Introduction

Refractories are considered as inorganic materials, mainly of mixtures of oxides, obtained for naturally occurring minerals, which are capable of withstanding very high temperature condition, without any undue deformation, softening, change in composition, they include silica,magnetite, chrome, carbon, dolomite, alumino-silicates [1,2]. The most commonly used refractory include chromite, dolomite, magnetite, chrome magnesite, silica and alumino silicate clays. Tin Tailings are the waste portions of mined material that are separated from the target mineral(s) during beneficiation. By far the larger proportion of tin ore mined in most industry sectors becomes tailings that must be disposed. Earlier works on Alkaleri Clay (Alumino-Silicate) deposit showed that it has low spalling resistance and high apparent porosity [8], which is not satisfactory, there is need, to improve the refractory properties of this. It is the light of the foregoing that the research on the investigation of the effects of tin tailings on some refractory properties of Alkaleri clay was motivated

Collection of Clay Samples
Preparation of the Clay
Brick Production
Test Procedure
D W S g
Firing Shrinkage of Tin Tailings
Apparent Porosity of Tin Tailings
Cold Crushing Strength
Thermal Shock Resistance
Conclusions
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