Effect of Time Scaling and Mass Scaling in Numerical Simulation of Incremental Forming

Abstract

In incremental sheet forming (ISF) the tool moves along the specified trajectory and deforms the sheet in to required shape. In the present paper incremental forming process is simulated using explicit finite element software LS-DYNA. The computational time for the simulation of ISF is very long due to long tool paths used in the process. To overcome this problem time scaling and mass scaling are used in the present paper. The effect of time scaling and mass scaling on forming forces, plastic strain, internal energy, kinetic energy, thickness distribution and computational time is studied. A continuously varying wall angle conical frustum is simulated for this study. Extra deep drawn steel, which is most commonly used in automotive applications, has been used as a blank material. Thickness distribution obtained with different mass and time scaling factors is compared with experimentally measured thickness distribution.