Effect of the radial gap size on the deterministic flow in a centrifugal pump due to impeller-tongue interactions

Abstract

The research on the flow in centrifugal pumps is quite broad and covers most of the relevant issues. However, most of the studies are focused on the steady behaviors and less literature is available for the dynamic interactions. Unsteady mechanisms for energy transfer and sources of impeller-tongue interaction can be identified in centrifugal pumps using the deterministic decomposition of the flow. Probably, the most important effect to be considered is the radial gap or spacing between the impeller exit diameter and the volute tongue radial location. The numerical dataset of a full 3D URANS model in a centrifugal pump has been employed to study in detail the effect of the radial gap size in the unsteady fluctuations of the velocity field within the pump, using the deterministic analysis as the main novelty. The numerical model developed by the authors has been already tested towards the prediction of the unsteady pressure field inside the volute, at the impeller exit. The new results presented here allow to see the impact of both geometrical and operating parameters on the flow discharge and momentum exchange. In particular, four different radial gaps (23.2%, 17.0%, 11.4% and 8.8% of the impeller diameter) operated at five different flow rates (from 20% to 160% of the nominal rate) have been numerically resolved and analyzed. The deterministic analysis reveals the major impact of the radial clearance on the blade-to-blade flow patterns within the impeller, especially at low flow rates. Unsteady viscous interaction induces radial velocity fluctuations that can be as high as a 40% of the time-averaged value. Moreover, this non-linear term can be perceived up to 1.5 times higher in the case of radial gap reductions from 23.2% to 8.8% of the impeller diameter. There is not a prevailing effect of the radial gap on that velocity component, and a pure temporal term dependence is found. On the contrary, the influence of the gap on the tangential component, responsible for the unsteady evolution of the impeller torque, is found to be the key parameter. Therefore, the fluctuations of the flow blockage are found to be the consequence of the impeller flow patterns and the fluctuations of the torque are to be assigned to the radial gap influence. All the post-processing routines have provided a precise picture of all the classic unsteady mechanisms involved: jet-wake pattern interaction, acoustic wave propagations and recirculating cells at off-design conditions. Hence, deterministic analysis is a useful tool to analyze the flow inside centrifugal pumps and it envisages the introduction of deterministic flow variables as objective functions for design optimization algorithms.