Abstract

The design of a cooling system is critical in power converters based on wide-bandgap (WBG) semiconductors. The use of gallium nitride enhancement-mode high-electron-mobility transistors (GaN e-HEMTs) is particularly challenging due to their small size and high power capability. In this paper, we model, study and compare the different heat dissipation systems proposed for high power density GaN-based power converters. Two dissipation systems are analysed in detail: bottom-side dissipation using thermal vias and top-side dissipation using different thermal interface materials. The effectiveness of both dissipation techniques is analysed using MATLAB/Simulink and PLECS. Furthermore, the impact of the dissipation system on the parasitic elements of the converter is studied using advanced design systems (ADS). The experimental results of the GaN-based converters show the effectiveness of the analysed heat dissipation systems and how top-side cooled converters have the lowest parasitic inductance among the studied power converters.

Highlights

  • The two most mature WBG semiconductors are composed of silicon carbide (SiC) and gallium nitride (GaN)

  • We present a comprehensive model for GaN-based power converters to analyse the losses, the dissipation system and the parasitic inductance

  • The dissipation strategies had been analysed by simulation and experimentation

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Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. Liquid cooling is another effective method for improving heat dissipation. The review encompassed the PCB structures recommended for thermal dissipation and a summary of the different types of TIMs. In addition, we discussed the modelling of the different dissipation strategies, including a detailed analysis of GaN e-HEMT loss mechanisms and power loop parasitic inductances. The rest of this article is organised as follows: Section 2 reviews different heat dissipation systems, including the PCB structure and the thermal interface materials.

Thermal Dissipation
PCB Structure
Thermal Interface Materials
Power Converter Modelling and Simulation Results
Thermal Modelling
Gate Driver Loss
Switching Losses
Conduction Losses
Temperature Analysis
Parasitic Inductance Modelling
Parasitic Elements Analysis
Experimental Results
Conclusions
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