Abstract

The aim of this research was to analyze the influence of the solvents commonly used in flexography on photopolymer and ethylene propylene diene monomer (EPDM) flexographic printing plates and prints. EPDM plates are recommended when the reproduction process includes a higher amount of the solvents or aggressive solvents. Since additional UV treatment of flexographic printing plates could decrease the interaction between the plate and solvent, photopolymer and EPDM plates were treated with varied UV radiation and exposed to different types of solvents. Effects of the UV treatment and of the solvents on printing plate properties and on prints were analyzed. Results show that EPDM plates are more resistant to solvents in terms of the degree of swelling; however, surface properties of the plates were affected for both plate materials. In addition, the degree of swelling and increased hardness due to UV radiation were crucial for changes of the width of printed lines, and altered surface free energy affected the thickness of deposited ink film for both plate materials. Therefore, depending on the qualitative requirements of specific printed film, the duration of UV treatment can be adjusted for use with specific types of printing plate and solvent.

Highlights

  • Technological processes for the deposition of ink and coating films have been extensively developing in recent years

  • Results show that ethylene propylene diene monomer (EPDM) plates are more resistant to solvents in terms of the degree of swelling; surface properties of the plates were affected for both plate materials

  • Surface modification of printing plates used in flexography by additional UV treatment was performed in order to analyze the influence of the common solvents on modified printing plates and printed ink films

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Summary

Introduction

Technological processes for the deposition of ink and coating films have been extensively developing in recent years. Flexography is a progressive printing technique highly applicable in packaging industry and in printing of different functional films and coatings [3,4,5,6,7,8,9]. It is a rotary printing method in which the printing plate is the central component transferring the printing ink directly onto the printing substrate. As the printing plate is the central component between the ink and the substrate in the ink transfer process, it has a significant influence on the quality of transferred ink film [18,19]

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