Abstract

An impact ignition experiment was conducted using a split Hopkinson pressure bar at 22, 65, 125, and 205 °C to study the ignition behavior of an aluminum/polytetrafluoroethylene reactive material under extreme conditions such as high temperature, pressure, and strain rate. The dynamic compression behavior, micromorphology, ignition threshold, ignition delay time, and failure characteristics of the aluminum/polytetrafluoroethylene reactive material were investigated. The results indicate that the material's sensitivity continuously increases with temperature. Moreover, three cases of ignition delay times (500–700, 1000–1100, and 1600–1700 μs) correspond to the time of the second, third, and fourth stress pulses, respectively. The combined results of scanning electron microscopy and high-speed photography show that the polytetrafluoroethylene fibers are stretched out due to their thermal softening at 125 °C, which in turn prevents the reactive material from being ignited at the third pulse. At 205 °C, the fractured specimen can be bonded between the bars by the remarkable polytetrafluoroethylene fibers, enabling the reactive material to be ignited at the third and fourth stress pulses. This study deepens our understanding of the impact ignition mechanism of aluminum/polytetrafluoroethylene reactive materials.

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