Effect of spinning solution concentration of high DP and high S-diad PVA polymer on the structural properties of high-strength and high-modulus PVA fiber

Abstract

To address the challenge of enhancing the mechanical properties of polyvinyl alcohol (PVA) fiber, constrained by the spinning process limitations, this study introduces a PVA/DMSO spinning solution. The solution, with concentrations ranging from 21.0 wt%, utilized PVA polymer (DP of 7499 and S-diad of 53.7 %) as the raw material. This approach facilitated the production of high-strength and high-modulus PVA fibers through a consistent dry-wet spinning method. The viscosity of the spinning solution was determined using a viscometer, while the PVA fibers underwent comprehensive characterization through various testing methodologies. Fourier Transform Infrared (FTIR) spectroscopy analysis revealed an initial increase followed by a decrease in the hydrogen bonding within PVA fibers as the spinning solution concentration increased. Scanning Electron Microscope (SEM) imagery indicated that the surfaces of the PVA fibers were smooth. Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TGA), and X-Ray Diffraction (XRD) analyses demonstrated that the melting temperature, thermal decomposition temperature, and crystallinity of the PVA fibers exhibited a similar trend of initial increase and subsequent decrease with rising concentrations of the spinning solution. In addition, mechanical tester indicated that when spinning solution concentration was 22.5 wt% the PVA fibers process best mechanical property, and the breaking strength and elastic modulus reached 15.02 ± 0.5 cN/dtex and 357.12 ± 9.4 cN/dtex, respectively.