Effect of size and anisotropy on fracture process zone of coal: An experiment and numerical simulation

Abstract

The size and properties of the fracture process zone (FPZ) have a significant impact on the fracture toughness of materials. Researching and understanding the characteristics of FPZ contribute to optimizing material performance and enhancing the reliability of engineering structures. In this study, the newly proposed modified semi circular bending (SCB) test method was used to carry out the pure mode I fracture test of coal samples with four sizes and four bedding angles, the development process of FPZ was obtained by using digital image correlation method, and the cohesive zone model considering the bedding plane was established. The influence of size and anisotropy on the development and size of FPZ was studied, and the influence mechanism of FPZ on the size effect and anisotropy of fracture toughness was revealed. The results show that the FPZ length of coal has obvious size effect and anisotropy. The FPZ length increases with the increasing specimen size, and increases first and then decreases with the increasing bedding angle. The FPZ relative length decreases with increasing specimen size, indicating that as the specimen size increases, the influence of specimen boundaries on PFZ gradually decreases, and the size effect of fracture toughness also gradually weakens. The competition between microcrack development driven by principal stress and microcrack development driven by bedding plane results in anisotropy in the development process of FPZ. The anisotropy of FPZ development process results in the anisotropy of FPZ length, fracture toughness and crack propagation path. The research findings can provide valuable guidance for the design of hydraulic fracturing in coal seams.