Effect of Silica Size on the Relative Wear of Microstructures Containing Solidification Carbides and Tempered Martensite Using a Dry Sand Rubber Wheel Test

Abstract

The objective of this study was to examine the impact of the size of silica sand particles on the wear resistance of two microstructures containing solidification M7C3 carbides in tempered martensite matrix (namely, AISI D2 steel and high-chromium white cast iron). Wear tests were conducted using abrasive silica sand particles of three different sizes (0.20, 0.50, and 1.0 mm) in a dry sand rubber wheel tribometer (DSRW) following the ASTM G65 standard. Subsequently, these samples were analyzed using microscopy and three-dimensional optical profilometry. The results showed that the wear loss increased with increased abrasive particle size, particularly when the abrasive size increased from 0.5 to 1.0 mm. The microscopic observation revealed silica sand incrustation and plastic deformation of the tempered martensite matrix, cracking of the solidification M7C3 carbides, and detachment of the carbides and matrix. Furthermore, the largest abrasive particle size triggered a more damaging wear mechanism, leading to severe fracture damage of the solidification carbides.