Effect of sequence of melt mixing on the properties and morphology of blends of polypropylene, styrene–ethylene–butylene–styrene copolymer grafted with maleic anhydride, and organophilic montmorillonite clay

Abstract

Styrene–ethylene–butylene–styrene (SEBS) copolymer, grafted or not, with maleic anhydride and organophilic montmorillonite clay was melt mixed with polypropylene (PP) using different mixing sequences to understand its effect on properties and morphology. The addition of clay changed the blend morphology from large elongated domains to droplets. The nanocomposites without maleic anhydride presented clay in the intercalated form. In the formulation containing maleic anhydride, clay is exfoliated on the blend, indicating that the maleic anhydride group acted to increase the interaction between the clay lamellae and the polymer chains. The best balance of mechanical properties was achieved in the formulation in which the clay was first melt mixed in SEBS without maleic anhydride and afterward melt mixed with clay and PP. It is reported in the literature that nanocomposites with exfoliated structures have better mechanical properties than nanocomposites with intercalated structure. However, in this study, an opposite trend was found, which may be related to the higher amount of crystalline phase formed in the intercalated structure nanocomposites, since the clay intercalation phenomenon in the polymer chains favored the polymer crystallization process.