Effect of seed husk waste powder on the PLA medical thread properties fabricated via 3D printer

Abstract

Abstract With the increasing use of medical equipment, threads are the catchy choice for medical personnel to solve wound closures. One raw material used in medical surgical threads is polylactic acid (PLA), which is appropriate for its environmentally friendly and biodegradable properties. However, the weakness of PLA is in mechanical properties. This work used extrusion-based three-dimensional (3D) printing (fused deposition modeling) to fabricate medical threads from PLA. The effect of adding seed husk waste powders (SHWPs) to PLA filament (1.75 mm) and its manufacture by the 3D printer was studied. Four types of SHWP waste plants were used: pistachio, coffee, chestnuts, and walnuts crushed and milled by ball-milling after chemical processing and drying. The structural, particle size, and physical properties of the prepared powders were studied. The results of SHWPs show that the particle size is near the nano-size range of NPs and of low density. Different SHWP weight mixing ratios (5–15 wt%) were coated to PLA threads (0.4–0.45 µm) by grafting to study the mechanical (surface hardness and roughness) properties. The result shows that 15 wt% was the best ratio that combined the mechanical properties. The coated layer thickness was less than 5 µm. This ratio was adopted to fabricate grafted PLA and SHWPs/PLA medical threads by 3D printing with a radius of 400 ± 5 µm. The structural and biological properties of the fabricated medical threads were investigated. The results of SHWP-coated PLA show a significant improvement in structural and physical properties besides the mechanical properties. The results adopted this percentage from thread SHWP-coated PLA for medical applications, creating a new benefit for agricultural SHW and accelerated healing.