Effect of seawater corrosion on the mechanical properties of basalt fiber reinforced polymer composites modified by silane coupling agent KH560 and carboxylated carbon nanotubes

Abstract

Basalt fiber reinforced composite (BFRP) has been widely used in various engineering fields, while the corrosion resistance of BFRP in harsh environments needs to be improved. In this work, the effects of seawater corrosion on mechanical properties of silane coupling agent (KH560) and carboxylated carbon nanotubes (CNTs) modified basalt fiber reinforced epoxy resin composites (BF/EP) were studied by simulating seawater corrosion under different conditions. The results showed that with the increase in corrosion time and temperature, the flexural performance and interlaminar shear strength (ILSS) of the composite material significantly decreased. Under the same corrosion conditions, the modified basalt fiber composite has better corrosion resistance to seawater than the untreated one due to an enhanced "soft-rigid" multi-scale stress transfer region between the BF and resin matrix. The flexural strength, flexural modulus and ILSS of modified basalt fiber composites decreased by 17.7 %, 12.2 % and 11.3 %, respectively, after 7 weeks of seawater corrosion at 60 °C, while that of untreated basalt fiber composites decreased by 28.2 %, 20.4 % and 19.7 %, respectively. In addition, the corrosion of distilled water on basalt fiber composites was also studied. Similarly, the modified basalt fiber composites showed better corrosion resistance to distilled water compared to the untreated basalt fiber composites. The research shows that the synergistic modification of KH560 and CNTs can effectively improve the corrosion resistance of BF/EP. This work is significant for promoting the development of BFRP and its application in marine environment.