Effect of rolling process parameters on stability of rolling mill vibration with nonlinear friction

Abstract

Friction-induced vibration is a typical self-excited phenomenon in the rolling process. Since its important industrial relevance, a rolling mill vertical-torsional-horizontal coupled vibration model with the consideration of the nonlinear friction has been established by coupling the dynamic rolling process model and the rolling mill structural model. Based on this model, the system stability domain is determined according to Hurwitz algebraic criterion. Subsequently, the Hopf bifurcation types at different bifurcation points are judged. Finally, the influences of rolling process parameters on the system stability domain are analyzed in detail. The results show that the critical boundaries of vertical vibration modal, horizontal vibration modal and torsional vibration modal will move with the change of rolling process parameters, and the system stability domain will change simultaneously. Among the parameters, the reduction ratio has the most significant effect on the stability of the system. And when rolling the thin strip, the system stability domain may be only enclosed by the critical boundaries of vertical vibration modal and torsional vibration modal. In that case, the system instability induced by horizontal vibration modal would not occur. The study is helpful for proposing a reasonable rolling process planning to reduce the possibility of vibration, as well as selecting an optimal rolling process parameter to design a controller to control the rolling mill vibration.