Abstract

Abstract 17-4 PH stainless steel alloy has been widely used in the field of defence industry such as weapon equipment, aerospace, nuclear energy, and so on because of its high strength, high toughness, high temperature resistance, and corrosion resistance. In order to meet the flexible manufacturing requirements of multi-variety small batch complex structure products with lower cost and higher efficiency, selective laser-melted 17-4PH stainless steel alloy has become the focus of research in the field of rapid alloy manufacturing in recent years. In this article, the density characteristics and the distribution characteristics of holes and spheroidization phenomena of 17-4 PH pre-alloyed powder subjected to multidimensional temperature conduction under selective laser melting are studied, and the mechanism of defect generation under temperature conduction is proposed. Finally, the optimal selection of the combination of different process parameters was carried out by orthogonal test, and it was found that the comprehensive mechanical behaviour of the 17-4 PH stainless steel alloy after being formed exceeded the ASTM A564 standard (the yield strength is 1,132 MPa, the tensile strength is 1,323 MPa, and the elongation is 16.6%).

Highlights

  • 17-4 PH stainless steel alloy has been widely used in the field of defence industry such as weapon equipment, aerospace, nuclear energy, and so on because of its high strength, high toughness, high temperature resistance, and corrosion resistance

  • In the actual production process [3,4], the application of this technology to the cemented carbide products with complex-shaped structure can avoid the problems of long period and high cost in traditional cutting methods, and the flexible manufacturing with small batch and multivariety characteristics can be realized for all kinds of products with complex-shaped structure

  • As the principle of selective laser melting (SLM) is to melt the pre-alloyed powder by high energy laser beam, the rapid cooling solidification occurs after the laser beam is removed

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Summary

Introduction

Abstract: 17-4 PH stainless steel alloy has been widely used in the field of defence industry such as weapon equipment, aerospace, nuclear energy, and so on because of its high strength, high toughness, high temperature resistance, and corrosion resistance. In order to meet the flexible manufacturing requirements of multi-variety small batch complex structure products with lower cost and higher efficiency, selective laser-melted 17-4PH stainless steel alloy has become the focus of research in the field of rapid alloy manufacturing in recent years. The optimal selection of the combination of different process parameters was carried out by orthogonal test, and it was found that the comprehensive mechanical behaviour of the 17-4 PH stainless steel alloy after being formed exceeded the ASTM A564 standard (the yield strength is 1,132 MPa, the tensile strength is 1,323 MPa, and the elongation is 16.6%). This article selected 17-4 PH stainless steel pre-alloyed powder material to carry out SLM research on EOS M290 forming equipment by exploring 17-4 PH stainless steel powder material rheological characteristic and combining with different process parameters. A theoretical foundation for the preparation of 17-4 PH stainless steel parts with high density and high-performance SLM forming was laid

Selection of 17-4PH pre-alloyed powder
Selection of 17-4PH SLM-formed part metallographic equipment
Selection of the density measurement method for 17-4PH SLM-formed parts
Scanning speed
Laser power
Scanning spacing
Analysis of optimal process parameters of 17-4PH SLM-formed parts
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