Effects of the process parameters on the formability and properties of Ni54(at.%) Ti alloys prepared by laser powder bed fusion

Abstract

PurposeThe purpose of this paper is to supplement and upgrade existing research on LPBF of NiTi alloys. Laser powder bed fusion (LPBF) is a promising method for fabricating nickel–titanium (Ni–Ti) alloys. It is well known that the energy density is mainly adjusted through the scanning speed and laser power. Nevertheless, there is lack in research on the effects of separately adjusting the scanning speed and laser power on the properties of the final Ni–Ti components. On the other hand, although Ni-rich Ni–Ti alloys [such as Ni54(at.%)Ti] have great potential in structural applications because of their high hardness and good shape stability, at present, there are few studies focusing on this grade of Ni–Ti alloy.Design/methodology/approachIn this work, the energy density was adjusted by changing the laser power and scanning speed separately, and the corresponding process parameters were used to fabricate Ni54(at.%)Ti alloys. The formability (including the relative density, impurity content, etc.) and tensile properties of the LPBF Ni54(at.%)Ti alloys fabricated with different combinations of process parameters were analyzed.FindingsThe effects of increasing the laser power and reducing the scanning speed on the properties of the LPBF Ni54(at.%)Ti alloys and the property differences between components manufactured with different combinations of laser power and scanning speed under the same energy density were analyzed. The optimal process parameters were selected to fabricate the components that achieved the highest ultimate tensile strength of 537 MPa, a high relative density of 98.23%, a relatively low impurity content (0.073 Wt.% of carbon and 0.06 Wt.% of oxygen) and an ideal pseudoelasticity (95% recovery rate loaded at 300 MPa).Originality/valueThe effects of increasing the laser power and reducing the scanning speed on the properties of LPBF Ni54(at.%)Ti alloys were studied in this paper. This work is an upgrade and supplement to the existing research on fabricating Ni-rich Ni–Ti alloys by the LPBF method.