Abstract

AbstractSeveral corrections possibly required for capillary flow are based on the existence of a linear relationship between the pressure drop along the capillary and the length‐to‐diameter ratio at a given temperature and shear rate. Recently, the appearance of nonlinearities in this relationship has created some concern as to the cause of this behavior. The occurrence and an explanation of the nonlinearities for polystyrene form the basis of this study. A narrow‐distribution, low molecular weight (20,400) polystyrene was tested in eight capillaries at temperatures of 140 and 160°C to initiate the discussion of the nonlinearity in a ΔP (pressure) versus L/D (length/diameter of capillary) plot. The sample exhibits negligible extrudate swelling at all pressures which reinforces the idea that pressure is influencing the flow. The pressure dependence of viscosity is determined using the equivalent expression of the WLF equation derived from free volume theory. Justification for its use is presented. A pressure correction, representing the increased shear stress necessary for flow of the higher viscosity material, is found to linearize the ΔP versus L/D data. A narrow‐distribution, high molecular weight polystyrene (670,000) is subjected to a similar analysis at 165°C by using nine capillaries. The situation is quite different, as the high molecular weight sample is not nearly as ideal as the low molecular weight polystyrene.

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