Effect of pre-heating methods and devices on the mechanical properties, post-gel shrinkage, and shrinkage stress of bulk-fill materials

Abstract

This study evaluated the effect of using two different pre-heating methods on the three resin-based composite (RBCs). Three paste viscosity bulk-fill RBCs (VisCalor Bulk [VC]; VOCO; x-tra fil Caps [XF], VOCO; Filtek One Bulk Fill [FO], 3 M) were pre-heated using either a VisCalor Dispenser (VOCO) to 65 °C, or the Caps Warmer (VOCO) to 37 °C, 54 °C, or 68 °C. The temperature inside the capsules and cavity was monitored before and after insertion into the matrix. Within 30 s of inserting the RBC, they were light-activated using a VALO (Ultradent) curing light for 20 s. The post-gel shrinkage (Shr - %), Flexural Strength (FS - MPa), Elastic Modulus (E − MPa), degree of conversion (DC - %), Knoop Hardness (KH - N/mm2), diametral tensile strength (DTS – MPa), and compressive strength (CS - MPa) of the RBCs were measured (10 specimens per group). The shrinkage stress was calculated using three-dimensional finite element analysis. Data were analyzed using one-way, two-way ANOVA and Tukey's test (α = 0.05). The temperature fell rapidly after the RBC was inserted into the cavity. Pre-heating the RBCs did not affect the mechanical properties. FO had the lowest E, DC, and KH values, VC had intermediate values, and XF achieved the highest values. The DTS and CS values were not affected by the various pre-heating methods, the temperature, or RBC. Pre-heating methods at 37 °C produced higher shrinkage for all RBCs. VC pre-heated to 65 °C produced the lowest stress when measured at 10 min after light activation.