Abstract

The effect of powder size distribution and oxygen content on the extent of multiple twinning and spatial distribution of oxide inclusions in hot isostatic pressed (HIPed) 316L steels was investigated using powders with different characteristics. Modifications to, and differences in their microstructural topology, were tracked quantitatively by evaluating the metrics related to twin related domains (TRDs) on specimens produced by interrupting the HIPing process at various points in time. Results revealed that powder size distribution has a strong effect on the extent of multiple twinning in the fully HIPed microstructure, with specimens produced using narrow distribution showing better statistics (i.e., homogeneously recrystallized) than the ones produced using broad size distribution. The oxide inclusion density in fully HIPed microstructures increased with the amount of oxygen content in the powders while prior particle boundaries (PPBs) were only observed in the specimens that were HIPed using broad powder distribution. More importantly, results clearly revealed that the spatial distribution of the inclusions was strongly affected by the homogeneity of recrystallization. Implications of the results are further discussed in a broader context, emphasizing the importance of utilizing the occurrence of solid state phase transformations during HIPing for controlling the microstructure evolution.

Highlights

  • Powder hot isostatic pressing (HIPing) is a manufacturing process that is used to produce near net shape components with fine grain size, chemical homogeneity, and improved inspectability [1]

  • Such a morphology was observed for all powders, with powder C having the most number of satellites

  • The aim of the present study was to understand the effect of powder characteristics and oxygen content on the microstructural evolution during hot isostatic pressing of 316L austenitic steel

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Summary

Introduction

Powder hot isostatic pressing (HIPing) is a manufacturing process that is used to produce near net shape components with fine grain size, chemical homogeneity, and improved inspectability [1]. The HIPing conditions, chosen according to the material [1]), ensure complete densification of the powder compact by the end of the HIPing cycle. While the densification kinetics during HIPing for various alloys have been studied to considerable detail [2e7], the effect of powder characteristics on the microstructure development during HIPing, and on fully HIPed microstructure, still remains unclear, and is of significant interest. S. Irukuvarghula et al / Acta Materialia 172 (2019) 6e17 energy (SFE) materials processed by powder HIPing, and is not limited to 316L steels [12,13], for microstructures of powder HIPed Inconel 718) Irukuvarghula et al / Acta Materialia 172 (2019) 6e17 energy (SFE) materials processed by powder HIPing, and is not limited to 316L steels (see for e.g. Refs. [12,13], for microstructures of powder HIPed Inconel 718)

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