Abstract

The effect of nanoclay contents on the physical and mechanical properties of bagasse flour/ reprocessed high density polyethylene (rHDPE)/ nanoclay composites was investigated. The bagasse flour content was constant at 50%, the maleic anhydride content was constant at 3%, and the nanoclay (Cloisite 30B) content was set at three different levels: 0%, 2%, and 4%. The materials were mixed in a co-rotating twin-screw extruder; afterwards, the specimens were fabricated using an injection molding method. The water absorption and mechanical properties, such as flexural and tensile strength, flexural and tensile modulus, and notched impact strength, were measured. The nanoclay dispersion was examined by X-ray diffraction. The results indicated that tensile and flexural modulus increased with an increase in nanoclay content. Also By increasing the nanoclay content at 2 wt.%, the tensile and flexural strengths of the composite were increased. However, the addition of 4 wt.% nanoclay resulted in reductions of these properties. Water absorption decreased with increasing nanoclay content. The structural examination of the bagasse polymer composite with X-ray diffraction showed that the nanoclay was distributed as an intercalated structure in the polymer matrix, and the d-spacing of layers decreased with increasing nanoclay content. Scanning electron microscopy (SEM) showed that 2% nanoclay samples with lower and more uniform pores compared at 4% nanoclay samples, respectively.

Highlights

  • Wood-plastic composites (WPC) are a group of materials made from a combination of wood fiber and a thermoplastic resin, together with varying amounts of additives (Kiaei et al 2014).Many research organizations and institutions have conducted or are currently conducting research on wood-plastic composites (WPCs) that will provide more durable and cost-competitive products using waste materials

  • Nanoclay, reprocessed high density polyethylene, and MAPE were weighed and bagged according to the formulations given in table 1 and mixed in a co-rotating twin-screw extruder (Collin) at the Iran Polymer and Petrochemical Research Institute

  • The tensile and flexural strength increased with increasing nanoclay content at 2 wt.% and decreased when the nanoclay was increased at 4 wt. % (Table 2)

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Summary

Introduction

Wood-plastic composites (WPC) are a group of materials made from a combination of wood fiber (or flour) and a thermoplastic resin, together with varying amounts of additives (Kiaei et al 2014). Many research organizations and institutions have conducted or are currently conducting research on wood-plastic composites (WPCs) that will provide more durable and cost-competitive products using waste materials. 320 kg of bagasse is produced per metric ton of processed sugar cane (Lee and Mariatti 2007). It is one of the most important agricultural fiber and lignocellulosic wastes. Bagasse is used sustainably as a major raw material for fuel, as well as for pulp and paper production, in addition to being a reinforcement material in value-added composite panel production (Lee and Mariatti 2007)

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