Abstract

In this research, we intended to examine the effect of heating mode on the densification, microstructure, mechanical properties, and corrosion resistance of sintered aluminum alloys. The compacts were sintered in conventional (radiation-heated) and microwave (2.45 GHz, multimode) sintering furnaces followed by aging. Detailed analysis of the final sintered aluminum alloys was done using optical and scanning electron microscopes. The observations revealed that the microwave sintered sample has a relatively finer microstructure compared to its conventionally sintered counterparts. The experimental results also show that microwave sintered alloy has the best mechanical properties over conventionally sintered compacts. Similarly, the microwave sintered samples showed better corrosion resistance than conventionally sintered ones.

Highlights

  • A wide range of applications is provided and its alloys, with a unique combined advantage which makes it the material to choose for many applications such as aerospace, the automotive, military, etc. due to their low density, coefficient of thermal expansion, high strength, wear-resistance, and improved damping properties [1,2]

  • The overall heating rate obtained in the microwave furnace was 30 ◦C/min at 550 ◦C for 60 min. concerning the heating cycle; a 34% reduction in the processing time was obtained during microwave sintering against the slower heating rate (5 ◦C/min) of a conventional furnace

  • The results indicated that using the microwave sintering technique process had an overall advantage compared with the conventional sintering method considering the improvement in hardness, as reported by Morteza Oghbaei et al [9]

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Summary

Introduction

A wide range of applications is provided and its alloys, with a unique combined advantage which makes it the material to choose for many applications such as aerospace, the automotive, military, etc. due to their low density, coefficient of thermal expansion, high strength, wear-resistance, and improved damping properties [1,2]. A wide range of applications is provided and its alloys, with a unique combined advantage which makes it the material to choose for many applications such as aerospace, the automotive, military, etc. Less density, specific strength, and economical processing, aluminum alloy composites can be quickly produced by the powder metallurgy technique compared with the other available fabrication techniques [3]. Aluminum alloys and aluminum-based metal matrix composites have found applications in the manufacture of various automotive engine components. The high strength to weight ratio of Aluminum matrix composites has successfully cemented their place in military applications. Aluminum-based powder metallurgy alloys were used to produce near-net-shape products with high material utilization with less cost, lower processing temperature, and refined homogeneous microstructure with a lesser amount of porosity [6,7]

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