Abstract
A study of the effect of magnesium concentration on the ageing behaviour as measured by the hardness of 380 alloy was conducted for three levels of magnesium, namely 0.06 (base alloy), 0.33 and 0.5 wt%, for water-chilled castings (dendrite arm spacing ∼ 10–15 μm). Differential scanning calorimetry analysis of as-cast samples was carried out to determine the changes in the reactions of the phases obtained during alloy solidification, employing heating rates of 0.1 and 1.0°Cs−1, up to approximately 700°C. Two heat treatments were applied to the as-cast alloys: T5 comprising ageing at 25 (room temperature), 155, 180, 200 and 220°C, for times up to 200 h, and T6 comprising solution heat treatment at 480 °C or 515°C for 8 h, followed by quenching in warm water at 60°C, followed by immediate artificial ageing at 155 or 180°C for varying times up to 100h. The results show that the higher hardness values obtained with T6 treatment can be explained by the excess precipitation of magnesium-containing phases in the as-solidified alloys. This precipitation could be eliminated under the high cooling-rate conditions prevalent in die-casting operations so that T5 treatment may be used to replace T6 treatment to produce the same hardness values. In addition, solution heat treatment in the low-temperature range (480–515°C) is adequate to produce the required changes in silicon morphology and dissolution of magnesium in the matrix. No significant difference in hardness behaviour was observed when the magnesium content was increased beyond 0.3 wt%.
Published Version
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