Abstract

Laser micromachining of metals for fabrication of micro-channels generate ridge formation along the edges accompanied by ripples along the channel bed. The ridge formation is due to the formation of interference pattern formed by back reflections from the beam splitter and other optical components involved before focusing on the work piece. This problem can be curtailed by using a suitable aperture or Iris diaphragm so as to cut the unwanted portion of the laser beam before illuminating the sample. This paper reports an experimental investigation on minimizing this problem by conditioning the laser beam using an Iris diaphragm and using optimum process parameters. In this work, systematic experiments have been carried out using the second harmonic of a Q-switched Nd:YAG laser to fabricate micro-channels. Initial experiments revealed that formation of ridges along the sides of micro-channel can easily be minimized with the help of Iris diaphragm. Further it is noted that a clean micro-channel of depth 43.39µm, width up to 64.49µm and of good surface quality with average surface roughness (Ra) value of 370nm can be machined on stainless steel (SS) 316L by employing optimum process condition: laser beam energy of 30mJ/pulse, 11 number of laser scans and scan speed of 169.54µm/s with an opening of 4mm diameter of Iris diaphragm in the path of the laser beam.

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