Effect of hexagonal boron nitride and graphite on mechanical and scuffing resistance of self lubricating iron based composite

Abstract

The production of self-lubricating composites containing second phase particles is one of the most promising choices for controlling friction and wear in energy efficient modern systems. To gain a better understanding of the wear behaviour of such materials, Fe-Si-C matrix composites containing solid lubricants added during the mixing step were studied in this work. The samples were produced using powder metallurgy route, with total contents of 5, 7.5 and 10% in terms of volume of hexagonal boron nitride (hBN) and graphite mixtures as the solid lubricants. The composite's tribological properties were evaluated under reciprocating sliding conditions and their mechanical properties were tested using tensile tests. Additionally, after interruptions at different stages of the reciprocating tests, the wear scars were characterised by Raman spectroscopy and scanning electronic microscopy, to evaluate the evolution of the wear with test time. Higher total solid lubricant contents greatly increased the scuffing resistance of the composites, but decreased the mechanical properties. Furthermore, increasing the hBN content reduced both properties. Among the composites studied, the samples containing 1%vol hBN and 9%vol graphite showed the best combination of mechanical and tribological properties.