Abstract

Difficult-to-machine materials have consistently limited the improvement of machining efficiency. To address this challenge, this study proposes a strategy of combining Al2O3/SiC/G self-lubricating ceramic tools with hBN/MoS2 hybrid nanofluids. The experiment evaluates the ratio and concentration of the hBN/MoS2 hybrid nanofluid based on cutting forces, friction coefficients, cutting temperatures, surface roughness, and tool wear. Results show that better lubrication is achieved by hBN/MoS2 hybrid nanofluids compared to single nanofluids. The optimal hBN/MoS2 mixing ratio and nanofluid concentration are 2:1 and 1.5 wt%, respectively. Finally, the cutting lubrication mechanism and the synergistic mechanism of self-lubricating ceramic tools with hybrid nanofluids were proposed.

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