Abstract

Graphene oxide (GO) has gained interest within the materials research community. The presence of functional groups on GO offers exceptional bonding capabilities and improved performance in lightweight polymer composites. A literature review on the tensile and flexural mechanical properties of synthetic epoxy/GO composites was conducted that showed differences from one study to another, which may be attributed to the oxidation level of the prepared GO. Herein, GO was synthesized from oxidation of graphite flakes using the modified Hummers method, while bio-epoxy/GO composites (0.1, 0.2, 0.3 and 0.6 wt.% GO) were prepared using a solution mixing route. The GO was characterized using Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and transmission electron microscope (TEM) analysis. The thermal properties of composites were assessed using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). FTIR results confirmed oxidation of graphite was successful. SEM showed differences in fractured surfaces, which implies that GO modified the bio-epoxy polymer to some extent. Addition of 0.3 wt.% GO filler was determined to be an optimum amount as it enhanced the tensile strength, tensile modulus, flexural strength and flexural modulus by 23, 35, 17 and 31%, respectively, compared to pure bio-epoxy. Improvements in strength were achieved with considerably lower loadings than traditional fillers. Compared to the bio-epoxy, the 0.6 wt.% GO composite had the highest thermal stability and a slightly higher (positive) glass transition temperature (Tg) was increased by 3.5 °C, relative to the pristine bio-epoxy (0 wt.% GO).

Highlights

  • Conventional epoxy thermosets are used in a number of applications including electronic packaging circuit encapsulation, construction, wind turbines, automotive, marine, aerospace and consumer products

  • It was demonstrated that a bio-epoxy can be successfully reinforced with Graphene oxide (GO) powder

  • The maximum enhancements were seen at GO contents of 0.3 wt.% which relates to the favorable adhesive interactions between the GO functional groups and the bio-epoxy resin, as supported by Fourier transform infrared (FTIR) spectroscopy and mechanical strength testing results

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Summary

Introduction

Conventional epoxy thermosets are used in a number of applications including electronic packaging circuit encapsulation, construction, wind turbines, automotive, marine, aerospace and consumer products. Lightweight, low shrinkage, chemical and corrosion resistance are some of the advantages of using epoxies. Bio-epoxy resins are better for the environment since they use an alternative monomer to petroleum based synthetic di-glycidyl ether of bisphenol-A (DGEBA) for synthesizing epoxy. Bio-resins are obtained from bio-based monomers derived from commercially available epoxidized natural oils and modified cardanol [1] which lower the carbon footprint of the final epoxy resin. The bio-content will be influenced by the type of monomer and curing agent selected. Percentage (%) amount of bio-content) are; SuperSap® (28–31%), EcoPoxy® (70%), GreenPoxy® (28–51%), Epicerol® (100%) and Change Climate Pty Ltd. Current bio-epoxy resins on the market (with known wt. percentage (%) amount of bio-content) are; SuperSap® (28–31%), EcoPoxy® (70%), GreenPoxy® (28–51%), Epicerol® (100%) and Change Climate Pty Ltd. (77%)

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