Abstract

This study aims to investigate the influence of fibre orientation and varied incident energy levels on the impact-induced damage of S2/FM94, a kind of aerospace glass fibre epoxy/composite regularly used in aircraft components and often subjected to low-velocity impact loadings. Effects of varying parameters on the impact resistance behaviour and damage modes are evaluated experimentally and numerically. Laminates fabricated with four different fibre orientations , , and were impacted using three energy levels. Experimental results showed that plates with unidirectional fibre orientation failed due to shear stresses, while no penetration occurred for the and plates due to the energy transfer back to the plate at the point of maximum displacement. The impact energy and resulting damage were modelled using Abaqus/Explicit. The Finite Element (FE) results could accurately predict the maximum impact load on the plates with an accuracy of 0.52% to 13%. The FE model was also able to predict the onset of damage initiation, evolution, and the subsequent reduction of the strength of the impacted laminates. The results obtained on the relationship of fibre geometry and varying incident impact energy on the impact damage modes can provide design guidance of S2/FM94 glass composites for aerospace applications where impact toughness is critical.

Highlights

  • The global demand for composites is projected to grow by 173%, reaching $41.4 billion by 2025 from a record $23.8 billion in 2020 [1]

  • Type S glass fibres are used in GLARE® fibre metal laminate, which is installed in parts of the fuselage of the Airbus A380 [2]

  • Low-velocity impact tests were carried out to evaluate the effect of ply orientation and impact energy level on the behaviour and induced damage in glass fibre composite plates using three energy levels

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Summary

Introduction

The global demand for composites is projected to grow by 173%, reaching $41.4 billion by 2025 from a record $23.8 billion in 2020 [1]. The most common types used are carbon fibre and glass fibre composites. Glass fibre composites have many applications in aerospace, automotive, and marine industries. Glass fibre composites bring weight reductions in aircraft compared to those made entirely from traditional aluminium alloys. Glass fibre composite structures used in aircraft are mainly made from E and S glass fibres due to their superior tensile and compressive strengths. Type S glass fibres are used in GLARE® fibre metal laminate, which is installed in parts of the fuselage of the Airbus A380 [2]. The first commercial aircraft to contain a composite structure made from glass fibre was the Boeing 707 jet in the 1950s, where it comprised about 2% of the structure

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