Abstract

Thermo-mixed-hydrodynamics of compression rings and big-end bearings are presented. Frictional losses under normal engine operating conditions for a gasoline engine and those with cylinder deactivation (CDA) are predicted. With CDA, the combustion chamber pressure increases in the active cylinders, whilst some residual pressure remains in the deactivated ones. For the former, the increased in-cylinder temperatures reduce viscous friction, whilst reducing the load carrying capacity, promoting increased boundary interactions. In deactivated cylinders, lower contact temperatures yield increased viscous friction. Overall, a 5% improvement in expended fuel is expected with the application of CDA. However, 10% of these gains are expended due to increased friction. The study demonstrates the need to consider total system effects when introducing new technologies such as CDA.

Highlights

  • Recent years have witnessed the emergence of new technologies for improved fuel efficiency of internal combustion engines

  • A comprehensive multi-phase solution for journal bearings was provided by Shahmohamadi et al [47], including the combined solution of Navier-Stokes, energy and vapour transport equations with modified Raleigh-Plesset equation for finite thin film flow conjunctions. Their numerical analysis was validated by experimental results and extended to the case of big-end bearings subjected to cylinder deactivation (CDA) for a 4-cylinder engine

  • Step 2: The procedure is initialised with a guess for the minimum lubricant film thickness with ambient values used for lubricant viscosity and density, enabling the determination of hydrodynamic pressure distribution using equation (1)

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Summary

Introduction

Recent years have witnessed the emergence of new technologies for improved fuel efficiency of internal combustion engines. A comprehensive multi-phase solution for journal bearings was provided by Shahmohamadi et al [47], including the combined solution of Navier-Stokes, energy and vapour transport equations with modified Raleigh-Plesset equation for finite thin film flow conjunctions Their numerical analysis was validated by experimental results and extended to the case of big-end bearings subjected to CDA for a 4-cylinder engine. This paper provides solutions for a typical cylinder of a 4-cylinder engine, including both the top compression ring-liner conjunction and the big-end bearing with CDA. This integrated approach has not hitherto been reported in the literature

Hydrodynamics
Boundary conditions
Friction and power loss
Thermal model
Method of solution
Elastohydrodynamic conjunction
Frictional power loss
Engine specifications and input data
Results and discussion: piston compression ring conjunction
Concluding remarks
Results and discussion: big-end bearing conjunction
Full Text
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