Effect of combined addition of Zr, Ti and Y on microstructure and tensile properties of an Al-Zn-Mg-Cu alloy

Abstract

Composite micro-alloying is an important technique for developing cost-effective, high-performance aluminum alloys. Here, the effect of combined addition of Zr, Ti and rare-earth Y on the microstructure and tensile properties of an Al-7.6Zn-1.6 Mg-2.1Cu (wt.%) alloy is systematically investigated by means of X-ray diffraction, optical microscopy, scanning electron microscopy, transmission electron microscopy and room-temperature unixal tensile tests. After adding 0.12 %Zr, 0.04 %Ti and 0.28 %Y, L12-Al3Zr/(Al,Zn)3Zr, AlMgZnTiCuFe and (Al,Zn)8Cu4Y phases were induced; the as-T6 treated microstructure of the base alloy changed from fully recrystallized to fully unrecrystallized, accompanied by strong 〈100〉 + 〈111〉 fiber textures along extrusion direction. As a result, the Al-Zn-Mg-Cu-Zr-Ti-Y alloy with low Zn and Mg contents exhibits an ultimate tensile strength of 692 MPa, yield strength of 647 MPa (∼36 % higher than the base alloy) and 6.8 % elongation. The main strengthening mechanisms responsible for this high yield strength are Orowan dislocation bypassing strengthening (∼449 MPa), fiber texture strengthening, and dispersion strengthening. Moreover, the synergistic strengthening effect of rare-earth Y and transitional element(s) Zr and/or Ti was revealed, which may be related to the formation(s) of nanoscale network-structured Al8Cu4Y and/or L12-Al3(Zr,Y) phase(s). The massive formation of the Al8Cu4Y network structure requires a narrow process window.