Effect of Alkaline Treatment and Coupling Agent on Thermal and Mechanical Properties of Macadamia Nutshell Residues Based PP Composites

Abstract

The influence of alkaline treatment on the thermal and mechanical properties of polypropylene (PP) reinforced with fibers from macadamia nutshell (5 to 30 wt%) was studied. To improve the interaction between fiber and matrix, the fibers were submitted to an alkaline treatment, as well as a coupling agent (MAPP) was used. The composites were obtained in a thermokinetic mixer, milled, and injected. Then, the degradation temperature and the loss of mass of the composites, pure PP, and fibers were evaluated. The mechanical properties of the composites were also evaluated. The results indicated that the degradation peak of composites occurred at higher temperatures, which indicated that composite exhibited higher thermal stability at higher temperatures. The addition of raw and treated macadamia fibers to the PP increased the stiffness of the composites, as well as the use of a coupling agent when compared to the neat PP. However, the incorporation of 30 wt% treated fiber to the PP showed an enhancement of 67.5% in the tensile modulus. The morphological analysis enabled to evaluate the efficiency of the coupling agent and the treated fibers adhered to matrix. The response surface methodology (RSM) technique showed that the higher fiber content added to the PP enhanced the stiffness, and consequently reduced the impact strength of the materials.