Abstract

The goal of the study is to understand the potential energy absorption benefits ofcomponents fabricated using fused deposition modeling additive manufacturing under high strain rateloading. Tensile tests were conducted on 3-D printed acrylonitrile butadiene styrene (ABS) at differentstrain rates, according to the ASTM D638 standard, to assess its strain rate sensitivity under quasi-staticloads. The tensile test was also necessary to determine the mechanical properties necessary to characterizethe dynamic response of the ABS at high strain rates. The ABS specimens were subjected to high strainrate deformation through the use of the split Hopkinson pressure bar. During compression, a new phenomenon described as a multistage collapse in which the samplesundergo multiple stages of contraction and expansion was observed as the impact load was applied. Thismultistage deformation behavior may be attributable to the ring formed around layers in the specimen dueto the manner of fabrication which potentially absorbed and released the energy, thus acting as a multistage spring. As the velocity of impact increases, it is observed that the ABS capability for energy absorption decreased to where there was only one stage of compression equivalent to the initial stage. The multistage collapse of the 3-D printed ABS specimen indicates a potential for a novel energy absorption mechanism to be exploited at lower strain rates. Future work in the area should include more studies about printing orientation, as well as investigating the impact of the presence of the outer cylindrical ring on the overall dynamic response.

Highlights

  • The goal of the study is to understand the potential energy absorption benefits ofcomponents fabricated using fused deposition modeling additive manufacturing under high strain rateloading

  • This study explores the fused deposition modeling (FDM) and the printing orientation as a means to quantify the potential benefits of additive manufacturing (AM) to allow for a more costeffective, time-efficient, in-house fabrication of designs, while optimizing the mechanical and structural integrity

  • The displacements observed by the system were evident in the compression video captured by the high-speed cameras. This phenomenon of multistage contraction and expansion may be due to the support ring built around the 3-D printed material, which holds the perpendicular layers in place, beginning to absorb and displace energy acting as a multistage spring

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Summary

Introduction

The goal of the study is to understand the potential energy absorption benefits ofcomponents fabricated using fused deposition modeling additive manufacturing under high strain rateloading. Through the use of direct digital manufacturing (DDM), more commonly known as additive manufacturing (AM), various thermoplastics can be used as the basis for creating models and to be printed for a vast amount of applications that could potentially be beneficial with respect to the design and manufacturing of mechanical and structural components. Using this approach, acrylonitrile butadiene styrene (ABS) can be printed at various orientations, and the understanding of the effect that this process has on their behavior under service loads could lead to potential benefits that were previously unexplored. Advanced 3-D additive manufacturing prototyping (3-D printing) has been used in a variety of applications, which include medical designs, oil filter assemblies, prototypes, replacement parts, and dental crowns (Berman 2012)

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