Abstract

Knowledge of the mathematical models of the fermentation processes is indispensable for their simulation and optimization and for the design and synthesis of the applicable control systems. The paper focuses on determining a dynamic mathematical model of the milk fermentation process taking place in a batch bioreactor. Models in the literature describe milk fermentation in batch bioreactors as an autonomous system. They do not enable the analysis of the effect of temperature changes on the metabolism during fermentation. In the presented extensive multidisciplinary study, we have developed a new mathematical model that considers the impact of temperature changes on the dynamics of the CO2 produced during fermentation in the batch bioreactor. Based on laboratory tests and theoretical analysis, the appropriate structure of the temperature-considered dynamic model was first determined. Next, the model parameters of the fermentation process in the laboratory bioreactor were identified by means of particle swarm optimization. Finally, the experiments with the laboratory batch bioreactor were compared with the simulations to verify the derived mathematical model. The developed model proved to be very suitable for simulations, and, above all, it enables the design and synthesis of a control system for batch bioreactors.

Highlights

  • Knowledge of the mathematical models of the fermentation processes is indispensable for their simulation and optimization and for the design and synthesis of the applicable control systems

  • The paper focuses on determining a dynamic mathematical model of the milk fermentation process taking place in a batch bioreactor

  • In the presented extensive multidisciplinary study, we have developed a new mathematical model that considers the impact of temperature changes on the dynamics of the CO2 produced during fermentation in the batch bioreactor

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Summary

Introduction

The world biotechnology market was estimated at USD 369.62 billion in 2016 [2] and USD 414.50 billion in 2017 [3]. The global biotechnology market is projected to reach USD 727.1 billion by 2025 (the global electric motor market is estimated to reach USD 136.5 billion by 2025). In many cases, waste from agriculture or renewable raw material is used as source material in the industrial applications of biotechnology. This is the reason that biotechnology is essential—to lower dependence on fossil fuels and to reduce greenhouse gas emissions. It is expected that the usage of biotechnology for industrial systems can reduce energy consumption by 20%, water consumption by 75%, and carbon dioxide pollution by 50% [5]

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